Whom It’s For

If you mostly want to do down-and-dirty welding where appearance isn’t an issue, stick welding is for you. It’s a simple, cheap way to repair dirty or rusty trailers and equipment (especially outdoors).

COST

  • $100 to $1,000.

PROS

  • Economical.
  • Best for welds that don’t need to look nice.
  • Works well on dirty and rusty parts.
  • No bottled gas required.

CONS

  • Best used outdoors—there’s lots of splatter and smoke.
  • Can’t be used on metals thinner than 18 gauge.
  • A bit difficult to learn, and it does require some practice.
  • Slag must be removed after weld-ing using a chipping hammer followed by wire brushing, because slag absorbs moisture and won’t accept paint.

Stick Setup

The flux on the outside of the electrode/filler rod provides the shielding gas, so no bottle is required. This is the machine you want for ultimate portability, as a stick welder is often integrated into a generator and works well outdoors.

Plus: Learn how to build a really cool welding table for your home shop.